3.1 KPI Production Cockpit
Performance indicators from production and quality management are fast becoming critical to control the enterprise. The GUARDUS MES Production Cockpit brings critical information to the desktops of key people involved in the production process. Be it for strategic planning or supporting of daily business – performance indicators from the shop floor offer important information about the successful management of any enterprise. In order to support these analysis processes, GUARDUS MES has developed the production performance indicators module which provides detailed and intuitive analyses for quality and productivity throughout the production process ... in real-time.
The GUARDUS Production Key Performance Indicators module:
- Adheres to the emerging ISO 22400 standard through its interfaces with every manufacturing factor on the production floor
- Reports performance indicators online and in near real time
- Warns in case of violations based on limit values and target specifications
- Increases efficiency: NO additional manual effort for the aggregation of data, Excel sheets, etc.
- Standardizes management reports
- Provides performance indicators – online at the office and all over the world
- Key Indicators include:
- Staff efficiency
- Occupancy rate
- Flow rate
- Effective occupancy rate
- Utilisation rate
- OEE index (Overall Equipment Efficiency)
- NEE index (Net Equipment Efficiency)
- Availability
- Effectiveness
- Quality rate
- Setup rate
- Technical efficiency
- Production process rate
- Scrap degree
- First pass yield
- Scrap rate
- Rework rate
- Fall off rate
- Machine capability index
- Critical machine capability index
- Process capability index
- Critical process capability index
- Breakdown rate
- Reject costs
- Corrective action index






